Microstructure of selective laser melted AlSi10Mg alloy

Abstract

The influence of laser power during selective laser melting (SLM) on the grain morphology and texture component in AlSi10Mg alloy has been investigated, using electron backscattered diffraction (EBSD). Both equiaxed and columnar grains were observed. The formation of equiaxed grains was attributed to the huge thermal gradient on the border of melt pool and the columnar to equiaxed transition (CET) occurred in front of the columnar grains. The grain size of low laser power sample was found smaller than that of higher ones. A fine pseudoeutectic structure, in which Si existed as fibrous, was observed because of the high cooling rate. This paper, from a new angle, explained the formations of three different zones across the melt pool, which were differentiated by the morphology of Si phase. The three zones correspond to the three temperature zones, which were divided by liquidus and solidus temperature, during the heating by laser beam. The coarse zones are formed by reheating the basic metal to semi-solid state when the temperature is lower than the liquidus temperature but higher than the solidus temperature. Keywords: AlSi10Mg alloy, Selective laser melting, Grains morphology, Al-Si pseudoeutectic, Semi-solid state